Showing posts with label heat exchanger. Show all posts
Showing posts with label heat exchanger. Show all posts

Tuesday, April 17, 2018

Young hands

Parts for the WesterBeast’s heat exchanger repair finally started to show up. It took a while to find the required gaskets, which were then shipped via the slowest boat to China ever commissioned. Or maybe the second slowest? The gasket arrived before the new heat exchanger, though the heat exchanger was ordered first. Both ended up being about a week late.

“Why a new heat exchanger” you ask?

The original one was, well, original. We have already had it repaired once. This time the yard's engine guru took a peek and told us that it had been repaired at least once before that. New seemed better. But a new factory bit proved hard to locate and was rumored to carry, should one actually be located somewhere, a price that bordered on astronomical. A new one "manufactured to the original specs” could be had at slightly less than a week’s wages. Yes, I had the same misgivings, but ordered it anyway. And yes, I wouldn't be surprised if we had ordered a "factory new",  they would have gone and bought the same one we did, stuck a factory price tag on it,  and then shipped it to me.

The heat exchanger showed up today, packaged professionally, glistening in a Westerbeke red, and looking good. All the fittings were in the right places and of the correct sizes. The new end cap is clearly superior to the original rubber one. And it had a certain amount of heft to it, a good thing with something that is a serious chunk of metal. Seeing as it was after lunch already, tomorrow seemed like a good time to start. Five year old grandson JJ, however, was of a different opinion. He wanted to help in the worst way, this being “engine work”. Grampy T bowed to the inevitable and changed into work clothes.



One might normally cringe at the idea of“marine diesel heat exchanger install” and, “five year old” being used in the same sentence. True maybe, if that five year old isn’t JJ. It didn’t take long to find a job needing done that he could do. This heat exchanger hangs off the exhaust manifold, requiring 3 new gaskets for the install. Old gasket bits needed to be throughly removed before the new ones are installed. JJ insisted that he could handle the task as long as I could find him a piece of ScotchBright. I did.

And he did.

New gasket installed, we went to place the heat exchanger in place and…remember that “original spec” claim? Apparently that did not include placing the slots for the mounting bolts exactly where they needed to be. Fortunately bronze is pretty easily worked, they were only off a few hundreds of an inch, and we own a Dremel tool. I really couldn’t explain to my five year old co-worker how the people building the heat exchanger managed to screw up the one measurement they really needed to get right to make the thing work. Dremel tool humming, I did get the chance to explain that taking off a little bit at a time, seeing if it was enough, then taking off a little more, is a far better option than taking too much off the first time around. He is a little too young for the sarcastic “I cut it off twice and it was STILL too short” quip. I’ll save that for when he is in his teens.

Mounting slots now properly located, we once again attempted to mate the heat exchanger to the exhaust manifold, and found a second place where the “original spec”, wasn’t. The body of the heat exchanger was fouling against the ends of the mounting studs, though the original one fit fine. I don’t know which original spec was off. Maybe the new one is of a slightly larger diameter than the old. Maybe the new mounting flange is slightly thinner. Either way the studs were too long.

The Dremel tool wouldn’t be much of a match for the hardened steel studs. But we also own an angle grinder with a cut-off wheel.

Even in Grampy T’s work shop five year old’s don’t tangle with angle grinders. Still, JJ stood near enough to see what was being done, and to remind me not to cut off too much. It is always fun to tell kids that the sparks flying off a grinder are hotter than the sun. JJ wanted to know how that was possible and so learned something about friction and heat…and not to touch the part just cut without gloves or a rag. No, I didn’t. I sent him to get a rag.

Mounting slots modified and mounting studs custom cut to size, the heat exchanger and exhaust manifold could be properly introduced and joined together in engine cooling bliss. The only hitch in the ceremony was the lack of space for slipping the two all the way together before installing the mounting washers and nuts. But with a pair of 5 year old hands working along side a pair of 62 year old hands, exchanger and manifold were ultimately torqued firmly together.

Tomorrow they will take up residence in their permanent home, the move likely to be aided by boat mechanic JJ.

Thursday, April 5, 2018

Not where we hoped to be


The Kids rowed out to Kintala last evening for the final hugs and good-by. No tears, since we will be meeting up again in a few weeks. This morning dawned perfect for the first run toward the Keys. It felt good being up on deck setting the rigging, pulling off the sail cover, running the sheets. We were cruisers once again, heading back out to where the rest of the tribe lives. It had been a long time since I felt that good getting about my day.



Kintala hasn’t been completely stationary lately, having been out to the anchorage a couple of times as well as making runs to the pump-out. In fact she has been riding to her anchor for the last ten nights while we Dinged in each day to help with the final prep for Blowin' In The Wind to be on her way as well. There was little thought of touching a dock for weeks, and then just for fuel. Everything has been checking out okay, so I gave little thought to Deb doing the engine checks last while I finished up the deck and got ready to pull the hook. 

When she called up from below to ask me to come look at something my good mood vanished. I could tell from the tone of her voice we likely weren’t going very far. In spite of the checks being completely normal for the last couple of weeks, this morning Ye ‘Ol WesterBeast appeared to be adding engine coolant all by itself. It was hard to say for sure. There is no overflow tank, Kintala being an antique when it comes to marine coolant systems. So checking the level means peering down into the actual coolant tank and judging that the fluid is where it normally is. And it certainly appeared to be higher than we are used to seeing. Deb also thought that the color was wrong and I took her word for it. My color sense was never very good and hasn’t gotten any better with the passing of decades. Still, that is some pretty sparse evidence of there being a problem, and the very idea of having to fix yet another thing on the boat was setting firecracker thoughts off in my brain, none of which should ever see the light of day.

After some debate and a call to the shop to see what the engine gurus might suggest, (as if I didn’t already know), we pulled the hook and headed to one of the face docks inside the yard. A pressure test on the coolant system would tell the tale, and the tale it told was the we were definitely not going anywhere. The gauge confirmed that the coolant system is breached somewhere, that somewhere being a place that lets raw water in where raw water shouldn’t be. About the only place that can happen is in the core of the heat exchanger.

The WesterBeast’s heat exchanger was overhauled about 5 years ago because the engine was overheating. Of those five years we have spent nearly 2 tied to the dock here at Snead Island. That seems a pretty limited service life for a unit that isn’t particularly modest in the price department. My joy at being on our way was long forgotten. In its place was my opinion of the mechanical side of the marine world in general, and the WesterBeast in particular, falling to its normally abysmal low. But, what else to do? It has to be fixed. This is a far better place to get that done than somewhere 50 miles from the nearest shop. And Deb caught it on some very thin information; one quarter inch or so of too much fluid, and a slight color change. I don’t think I would have noticed.

We moved the boat to a more permanent pier, one less exposed to the wakes coming in off the river. It is a good bet that we will be here a week or more. It was at least a week the last time the heat exchanger came off the boat. Though it was late in the afternoon, my mood grim (to put it mildly) and my head filled with thoughts of meeting my daily limit of alcohol intake as quickly as possible, it would be best to pull the heat exchanger with the hope of having it in a shop before the weekend. Cruising clothes were shed, work clothes were dug out of the locker, tools located, and boat parts removed.




I remember the last time taking off the heat exchanger as being nearly 8 hours of continuous hurt and frustration. Whomever it was that decided pulling the exhaust manifold was a perfectly acceptable first step to reaching the heat exchanger should be flogged repeatedly with hot coolant lines. He should also be forced to pay for the $100 exhaust gasket required as part of the job. Practice makes a difference though, and this time the heat exchanger/exhaust manifold landed on the work bench barely two hours after the engine covers were pulled. Ten minutes later the heat exchanger was free and ready for the shop.

Ten minutes after that I was well on my way to meeting that daily limit of alcohol intake.

Tuesday, September 23, 2014

Sure they will ...

Yesterday was a good day. The Beast came to life and Kintala was a going concern once again. But the engine run came late in the day and didn't do much more than prove the Beast still had life in it and that the cooling system wasn't spewing raw or fresh water everywhere.

That last was a bit of a concern and the reason the engine run had come so late in the day. For, earlier in the day, spewing fresh water had proved a bit of a set-back. It wasn't spewing really, more like drooling out of the seam between the exhaust riser and the heat exchanger. The seam held together with the shiny new studs and supposedly sealed with brandy new, high-tech, gaskets. It was also the very first thing assembled and thus at the bottom, if you will, of the pile. Getting to it meant taking everything off that we had spent the day before putting on. That was the bad news.

The good news was that, when it comes to mechanical things, the second time one does a thing often goes much, must faster than the first time. I indulged in a few moments of deep depression while watching the drip of cooling fluid, heaved a sigh and a few choice words, then accepted my fate and reached for the ½ inch wrench to start the proceedings. An hour or so later the unit was back up on the bench. A couple of hours after that it was hanging back on the engine.  With the hope of avoiding taking the thing apart a third time to fix a drool, two low tech, home made gaskets were installed and reinforced with ...

Permatex 
ULTRA BLUE
No Leak Silicone Gasket
Guaranteed Not To Leak.


It says so right on the tube twice – just in case you didn't see the “NO Leak” subtitle.  It wasn't clear if they really meant it, or if they were just trying to convince themselves (and me) that it would actually work.  But the short engine run at the end of the day proved the advertising.  The wet stuff stayed in the wet stuff tank.  No drips.  No drools.

So today started with a longer run to: a) check again for leaks and, b) warm up the oil for changing. The oil change part didn't happen because it was soon apparent the engine was getting too warm. In spite of the impressive spouts of water gushing from Kintala's port side exhaust, the water temperature gauge climbed right up to 200 degrees and showed no inclination of stopping there. Cue the deep depression once again.  (All gauge readings, by the way, were confirmed with a CEN-TECH infrared thermometer. That thing has become one of the “go to” tools when it comes to troubleshooting. Don't leave the dock without one, even if you don't have a WesterBeast hounding your life.)

Ed Note: And you might want to buy two so you don't have to rescue yours from the galley where your admiral finds it extremely useful to test bread making liquids and pizza pan temps...

Careful to let things cool off a little (the engine, not me) before removing the cap, I did a post run check of the coolant level.  (Having boiling hot and pressurized fluid explode out of the expansion tank of any hot engine will really spoil a day.  I speak from painful experience suffered years ago - and still grimace a little when popping the cap.)

The level was down a little.  Not unexpected. Getting the air out of old marine diesel systems, both fuel and coolant, is a constant source of problems. We really struggled with the engine in Nomad, that thing driving me to near distraction with the gymnastics required to get all the air out of the cooling loop. Something Deb kept reminding me of as I jumped to my normal conclusion that the Beast had come up with yet another way to ruin my day.

Something I grew more sure of with a top off and another run … with the same results. And again. Finally, with a bit of a desperation showing though my normal cheery self, I pulled one of the hoses off the engine that feeds coolant to the boat's water heater. Green stuff was pored in the open end until it flowed all the way around and back out of the engine. It didn't take very much, but it did take some. Then, with the engine running for the fourth (or fifth – I lost count) time, I bled a little air through the valve at the top of the thermostat housing. That puppy gets hot and sits close to a running belt. Some care is needed to get all of ones fingers back whole and unscorched when playing this game, but it worked. The engine settled at 178 degrees, even dropping a little with added RPM.

So tomorrow, with just six days left before Kintala needs to get out of Cooley's, we will try once again to heat the oil and get it changed.

I'm sure things will go just fine.

Sure they will.

Monday, September 22, 2014

Let Autumn reign ...

The Beast is tamed...
Today is the official first day of autumn. With it comes the official end of the Summer From Hell of our first year of cruising. Even better, the WesterBeast rumbled to life today on the second turn of the crankshaft and settled into an easy idle. Buckets of water pulsed out of the exhaust. It may be just wishful thinking on my part, but the Beast seemed as happy as I have ever seen it. Maybe the new exhaust gasket along with a steady flow of raw water and the fixing of loose this and butched up that, actually did some real good. There are still things to do but, as of this evening, there is no reason to regard Kintala as anything but a ready-to-go cruising boat once again. In addition to a happy Beast she has a solid foredeck and new furling system on the staysail. Better again, we have eight days before the ax falls on the dock fees. There are oil changes to do, stuff to clean, and the normal trial of trying to get a boat that has been sitting still way too long, ready to be under way once again. But those are either routine or just good stuff.

The Summer From Hell was not all bad, of course. We spent months with Daughter Eldest, Son-in-Law, and Grand Sons Two. JJ and I sang “BOOM” at the sky. Christopher sat with me and sanded boat parts. We motored up the ICW from Dinner Key to Cooley's with the boys on board, saw a manatee, and went swimming in the ocean. The Family lore that will be passed down long after I am gone has some new chapters in it that will be hard to beat. Between The Bear and the work on Kintala we have seen some ugly and taken a real beating, that can't be denied. But we have also had the chance to share the kind of love that costs. Which, in the end, may be the only kind of love that matters. As difficult as it was, as long as it may take to recover, it is hard to say that it wasn't worth the price. Tonight I am content to accept it for what it was, hope that we did the best we could, and let it be.

Back in my old life the first day of autumn was always a good day. I like the change of seasons and autumn was my favorite. It also meant that winter was next. Which was okay as well. I looked forward the challenges that came with making a living in the sky during the months of winter. I didn't mind the cold (though once-upon-a-time frostbitten hands and feet hurt when the temperature drops) and actually enjoyed the city under a blanket of snow – so long as I didn't have to drive the Z-car on snow covered streets. This new life brings a different meaning to the first day of autumn.

Right up front is that, here in the sub-tropics, the first day of autumn generally means it just rains a little more. It is still in the upper 80s during the day, the humidity is still a killer, and any bald headed men that go out without a hat are just asking for abuse. Best for me though is that, though it doesn't mean that winter is next, it does means that the Islands are next. It will be a few months yet as a new grand baby is due in December and we plan to be back in St. Louis to welcome the new one into the world. But soon after we will be headed across the Stream once again, to spend the winter as ex-pat Americans living in a country that isn't as crazy as the one on our passports. “Winter” means a whole new thing in this cruising life, but I think I like it.

And for now the summer is over. Let Autumn reign.

Monday, September 15, 2014

Heat exchanger, round 2 ...

I started wrestling with the WesterBeast again today. That was supposed to happen yesterday but it was just a bridge too far. There was never any thought that cruising was going to be “retirement” (in spite of this blog's name). The work involved is just too demanding, there is too much potential risk, and too many win-it-or-bin-it decisions, for this to be anything like easy living. But once in a while a day comes along where I just can't man-up and get to work. Yesterday was one of those days.

I was still planning on working on the Beast when I ran across Friend James. James is the marina's resident “wooist”. If you want to know about what is going on in the ether, why the Mayan calendar was correct about the end of the age, how to cure almost any disease with the proper herbal tea and a “healing attitude”, what happens now that the solar systems is passing through the galactic plain, who is really in charge of the world, or when the aliens may arrive to lead us all to true enlightenment, James is the man in the know. Though I am way too much of a hard-nosed ex-street fighter to climb into his starship, we enjoy volleying back and forth in spite of our vastly different world views. And even taken by the woo, James is a better person than just about anyone I can think of in either politics or business. James is never going to hurt anyone, making him a pretty upright human being so far as I am concerned.

Then I walked over to Publix and made use of their hi-speed Internet connection to watch hometown hero and multiple-times World Champion Valentino Rossi win the Italian MotoGP, his first win in more than a year. After that Deb and I spent an extraordinary evening with new Friends Frank and Audrey. They are graduate alumni from the Civil Rights Movement and current environmental activists. Hearing their story and listening to their hopes for the future for their grand children and mine ranks as one of the five top conversations I have ever enjoyed. I don't generally give our species much of a chance. But if people like Frank and Audrey win the day there may yet be hope that our grand kid's inheritance will include air they can breathe, water they can drink, and oceans they can swim in. All in all it was a great day, but I didn't get anything done on the WesterBeast.

So today it was back in the ring to take another swing. Several people have mentioned that taking the heat exchanger off without removing the exhaust riser is difficult. (And they were right!) Getting it back on, they suggested, is well nigh impossible. For a while it looked like the naysayers would be proven wrong. Less than an hour after starting work the heat exchanger was hung on the bottom of the exhaust riser. All four nuts were started on their respective studs and awaiting proper torquage to be applied. Alas, said torquage turned into a problem. None of the nuts felt “right” and the aft inboard one, the one most difficult to reach, was clearly not a happy nut. After much internal debate between the cruiser who really needs to get this job done, and the aircraft mechanic who can't let things go, it was decided the exhaust manifold / heat exchanger assembly simply had to be removed. The naysayers were two for two.

Contemplating pulling the exhaust riser caused all kinds of consternation. First and foremost is that the exhaust gasket is an $80 – $100 engine bit. Another fear was that touching anything on the WesterBeast will surely lead to many other things needing “touched” as well. A fear well founded.

Six fasteners hold the exhaust riser to the engine, four studs and two cap screws. Two of the four studs came out of the engine. One of the studs that holds the intake muffler was already pulled out (I just lifted it out of the hole), and the exhaust gasket was indeed thrashed, though it wasn't me who did the thrashing. Apparently this is, minimum, the second time this gasket has been pressed into service. As for the studs for the heat exchanger, the reason for going down this path in the first place, they appear to be too short. Deb is currently sourcing the proper paper gaskets and I am considering the use of low profile nuts and lock washers, but it may will end up that replacing all of the studs with new is the only proper fix. At least the one stud I feared had been put in backwards, and thus trashing the riser, turned out to be the wrong stud; -18 / -18 instead of -18 / -24. Still installed by a Fool, but at least not as bad as it could have been.


By the end of the day both the heat exchanger and the exhaust riser were sitting on the bench waiting to be installed. By any reckoning that is a pretty big step backwards, particularly since the days are rapidly counting down to the killer-rise-in-dock-fees deadline. But this is cruising and, more to the point, this is me cruising on Kintala. Truth to tell I had a nasty hunch this was where today was going to lead all along.

Which may be why I took yesterday off. Once in a while even a tough guy needs a break from taking a daily beating. I am way too far down the road to be a tough guy any more, and this run of daily mechanical boxing matches going back to The Bear, has about done me in.

Maybe I need a glass of herbal tea and a trip through the ether.

Saturday, September 13, 2014

A technical rant …

The heat exchanger guy called yesterday and said the bit removed from the WesterBeast was all prettied up and ready to go to the dance. Then he gave me a heart flutter by saying he had found a trace of oil floating around in the coolant. Bad juju. Really bad juju. The only way oil gets into the coolant is through a breach in the engine somewhere. Any such breach is going to be hard to find and expensive to fix. My day went straight in the dumpster.

Both Deb and good Friend / Boat Guru Bill (late of S/V Veranda) suggested there was no need to assume the worst just yet. There has never been water in the oil and what coolant that used to disappear stopped disappearing with the installation of a new cap. So assuming the worst was likely unnecessary. One shop's opinion does not, necessarily, bad juju make.


I assumed the worst anyway. After all this is Kintala and me, the world's most dysfunctional boat / owner relationship. Why wouldn't I assume she was presenting me with a blown head gasket or cracked block?  Kintala's WesterBeast has been the bane of my existence since the V-drive hand-grenaded itself and took the transmission with it.  But when I went to pick up said bit, the shop guy told me he had changed his mind. It wasn't oil after all. Thanks … I think.

Today started out with the newly refurbished heat exchanger sitting on the bench waiting to go back back on the WesterBeast, and thus offering us the chance to get off of this dock soon. So that was my job for the day. Would you like to take a guess as to how it went?

Shop man had been kind enough to make a couple of new gaskets for the install. The ones he handed over were about as thick as waffles. The ones that came off where more like cardboard. Mm … not sure that is going to work but hey, he is the heat exchanger expert.

When the heat exchanger came off the engine, one of the four mounting studs came off as well. Not a big surprise, though it meant a little more work when putting things back together. Included in the box of tricks from my old life are a set of stud drivers as well as a set of taps and dies, thus giving pretty good odds of setting things right, thread cut and stud wise. The studs were 5/16 with a -18 thread cut on the block side and a -24 thread cut on the heat exchanger side. Pretty standard stuff. As it turns out the stud that came out did so because the last fool who put this thing together (let's call him Fool 2) jammed a -18 nut on the -24 end. “Cross thread is better than no thread” is an old mechanic's tongue-in-cheek saying. Not sure why, but in this case a cross thread was barely good enough, it held and there was no leak. (“Barely good enough”, by the way, seems to be the “best practices” standard for much of the Marine industry.)

As the heat exchanger went on the forward port side nut would not tighten up. The waffle thick gasket was just too much, so off came the heat exchanger once again. But, what is this? When I went to check the threads on that stud, the -24 nut wouldn't go. Some fool in the distant past (let's call him Fool 1) had put that one stud in backwards, with the -24 end jammed into the block and the -18 end left exposed. Fool 2, who had put the -18 nut on the stud that had pulled out, was only half a fool. He had been hoodwinked by Fool 1. It likely never occurred to Fool 2 that Fool 1 would install three studs in one way and one stud in the opposite way. That would be incompetence desperately close to outright lunacy. He had four nuts and four studs, and made it work.


In my struggles to install the heat exchanger today, I was had by Fool 1, Fool 2, and the heat exchanger expert who had sold me waffle thick gaskets. So, after a couple of trips to the hardware store (Thank-you Craig for the use of your car!) things stand at the exact same place they did this morning, with the heat exchanger sitting on the bench waiting to be installed.

Tomorrow the WesterBeast and I will tussle once again. At least this time the gaskets will be of a proper thickness. There will also be three new -24 nuts and one new -18 waiting to be torqued onto the appropriate stud. (No, I didn't turn the offending stud around. No telling what is going on with the threads in the block side, but disturbing them now smacks of just asking for more trouble.) Most importantly work will commence with a fresh reminder that nothing (NOTHING!) done on this engine, before it came to me, was done by anyone who had a clue. And, truth be told, I am an old airplane guy and approach this marine stuff with, at best, just half-a-clue myself. Which, if you have followed me this far, puts me a half-a-clue up on most of the gurus.

When it comes to the WesterBeast everything must be checked, double checked, and then checked yet again. That means every nut, every stud, every screw, every gasket … cada sola cosa! Ghosts of fools past are lurking to open the hurt locker on anyone who thinks otherwise.

That “anyone” would be me.

Monday, September 8, 2014

Deadlines

Four nuts. Four hose connections. Four hours.

Working on things used to be enjoyable and rewarding; though it did help that someone was usually writing me a pretty big check to work on their thing. Working on most things is still often enjoyable and rewarding even though, these days, there are only outgoing checks for parts and materials, and no incoming checks. But when the thing being worked on is the WesterBeast shoehorned into our Tartan 42, it isn't likely that enjoyable or rewarding is going to be part of the equation. Today was no exception.

This engine has always run hotter than normal, and never seems to make much water. Two months ago we limped into Ft. Lauderdale nursing the temp gauge once again while dodging ugly weather, just to keep things interesting. Determined to get the thing running right once and for all (yeah, yeah, I know) we decided to pull the heat exchanger and have it checked, serviced or, depending on what the shop finds, replaced.

Four nuts. Four hose connections. Four hours.

And that's just to get it off the engine and out of the boat. Experience suggests that removing anything from anything is way less than half the job. So I am already feeling hard pressed to get Kintala ready to vacate this dock by the end of the month.

Part of going cruising was to get away from schedules and dead lines. So far it has not seemed to work that way. Some kind of deadline always seems poised just above our heads. We had to get the boat ready to go before the truck arrived. We had to get the boat ready to go into the water before the boat show; just barely made that one. We had to get the boat ready to head south before the ugly weather hit; didn't really make that one. Then the engine broke down in Oriental and shoved us way past the weather deadline. We paid the price by shivering our way down the ICW in a seemingly endless parade of long, cold, dark days.

Once south things got easier and, for a few weeks anyway, no schedules drove our decisions. But then we went to the Islands. While still deep in the north part of the Sea of Abaco, the day we needed to be back in the US started to press our decisions. Weeks out and we started thinking of when we needed to be through the Whale and into the southern part of the Abacos; then when we needed to be in Eleuthrea, then Nassau, Bimini, and the States. Once in the US we faced the hurricane deadline, one we missed because of The Thing and The Bear. The penalty was doubling our insurance premiums and spending the summer here, where the dock fees are way more than they would have been in Lady's Island. Now the impending 100% increase in dock fees is driving the need to move regardless of where we are on “the list”. So we are still working pretty close to full time days, seven days a week, driven by a deadline we can't afford to miss. (This deadline is due to cost, but the cost is going up because of the season change. So I am blaming it on the weather in a kind of indirect way. My blog, my rules.)

So far cruising deadlines have proved to be serious things and missing them costly. It is impossible to ignore them and “live without a schedule”. I think our problem with deadlines is the result of two conflicting needs. The first is one everyone faces, living with the weather. North in a hard winter or south in a hurricane is no one's idea of “cruising” or, at least, not my idea. Living on a boat means following the good stuff. Weather deadlines simply can't be ignored. Mother Earth will flat kick your ass.

The second serious thing is, simply, the boat. Nearly four years after buying this thing and there are still struggles with the engine, still adjustments being made to the rig so we feel comfortable as a short handed crew on big, open water. For example the roller went on the inner forestay. But we still have to find a sail that will work on the shortened foil and fit our deck. Another task that has to been done in the face of the impending deadline. The autopilot isn't installed, there are no solar panels, and the Bimini has yet to be touched. Some of this is simply not going to get done before the deadline forces us on our way.

That could be seen as a good thing, I guess. People keep telling me no boat is ever “done”. Waiting until it is would mean never leaving the dock. And I see their point. On the other hand, if there never comes a time when I don't have to balance out the cost and hazards of missing a deadline against the cost and hazards of heading out with the boat not “done” …? Sooner or later “not done” needs to be some bright work or dock lines needing spliced, not the autopilot or electrical system.

I can live with one set of deadlines. Living with two conflicting sets is getting old.