Imagine being in a special kind of orchestra, one were you are never sure just what instrument you will be playing that evening, which piece of music will be performed, or which of several conductors will be waving the baton. It has to be that way because the patrons who pay for the orchestra are the ones who provide the instruments, dropping off whichever ones they want to hear that day. Some days a whole bunch of oboes are left at the door, with an oddball scattering of flutes and bells. On other days everyone wants to hear trumpets and french horns.
The
music to be played is picked independently of the instruments
provided. Some days see reggae played with a tuba, Mozart on a banjo,
or a waltz on a bass drum. Multiple conductors are required
because the concert hall covers several acres of land, and some
instruments can only be played in certain places, and by certain
musicians.
Yet,
somehow, it all works out. The instruments come and go, the patrons
keep arriving, and the music gets played. Of course the action behind
the stage isn't anywhere near that simple.
I'm
not sure, but it wouldn't surprise me if, occasionally, I'm being a
bit of a pain to Boss New, one of the Conductors. He is a busy man
who can bet that, two or three times a week, I am going to be
underfoot trying to make sure I understand just exactly what kind of
tune I'm supposed to be playing. A good example is the bilge pump
rewiring job that kept me busy for part of Friday, to be finished
Monday morning.
The
general consensus of the Board of Conductors was that this would be a
short piece of work; done that day and on its way. Alas...at the end
of the day I had to admit that the piece was still incomplete. And I
wasn't sure how that would go over, coming from the “new guy” who
is supposed to be able to play multiple instruments in nearly any
condition. They did, after all, hire me to play the music, not ask
questions about it.
It
would have been easy to bring the piece to an end, coming up with a
coda. Jump into the
hot wiring here, tap into the float switch there, pick up a ground
somewhere else. Done and Dusted. But there are no wiring diagrams for
boats, no “score” if you will. A fact that still astounds me. Hell,
even the new control system being installed didn't come with a wiring
diagram, just a list of “hook this wire to this, that wire to that,
the the other wire to the other thing.” Electrical install for the
tone deaf. Considering that the list is English translated from
Chinese, the whole thing comes across as a bit off-key.
If
one plucks a note by, say, jumping into the hot wiring here, there is
no telling just where “here” really is in a electrical sense. Is
it a clean run to the battery positive? Is there a minor cord of a
fuse sulking in there somewhere? Will the bilge pump still pick up
the rhythm if the ship's main battery switch is resting? Will some
unusual combination of notes short some other system straight to
ground, causing all sorts of smoke and consternation, screeching
strings and tumbling timpani?
It
isn't hard to figure these things out, but it does take time. Oh, and
did I mention that, sometimes, the instruments provided were built by
gorillas and tuned by the tone deaf?
On
this particular boat there is a switch located on the main electrical
panel labeled “Bilge Warning”. It doesn't actually turn on a bilge warning system, it just arms the bilge pump to run if
water rises high enough in the bilge to close the float switch. And
the bilge pump it arms is not the one mounted in the bilge, it is the
one mounted in the lazarette back in the cockpit. The “system”
makes use of the original float switch that powered the original
pump. (More on that in a moment.) There is no “warning” involved
at all. (Why the bilge pump would ever be left UN-armed while a boat
is it the water is a mystery. And if the boat is on the hard, who
cares that the pump is armed? The boat is going to flood with dirt?)
Facing
anyone going down the companionway is another switch labeled
“Emergency Bilge”. Flipping this switch starts the pump
that is actually mounted in the bilge (the one once powered through
the float switch) and, moments later, does set off an alarm. This, I
guess, in case you forgot that, moments ago, there was reason to turn
on the EMERGENCY Bilge system in the first place. Boss New called it
a “crash pump”, which is a good description. But, again, who
needs a horn to remind them that they just crashed into something and
are taking on water?
(I am
finding it endlessly entertaining, the utterly weird places various
switches end up in boats, and what some of those switches do. I
swear, someday, I'm going to find a “GAS” switch mounted in the
head, maybe under the toilet paper roll, that turns on the light in
the engine compartment.)
It
was painfully obvious that the bilge system on this boat had already
suffered a fair amount of abuse, tuning it up to make acceptable music
taking more than a tweak here and a strum there. Indeed, even a half
tune would be a huge improvement. We are installing a true bilge
pump AUTO-OFF-ON system, complete with a counter (that records how
often the bilge pump has come on since the last time the system was
cleared) and an honest-to-goodness warning system that lets the crew
know there is enough water in the bilge to turn on the pump. If
nothing else, at least the bilge pump will actually be wired,
somehow, to a switch labeled “Bilge Pump”. But a
half-tuned instrument will still play a sour note, one the patron
might well notice. (Particularly if it leads to him wading around
ankle deep in sour notes.)
Anyway,
Boss New who, I'm sure, wanted to hear that the piece was done come
quitting time, allowed that Monday morning would be okay so long as
we hit all the proper notes.
Which
is not a bad place to play some music.
3 comments:
I have come to the conclusion that one of the most dangerously things out there is a new boat owner with a pair of dikes and a pocket full of crimp fittings
And now you know why the FAA repair and upgrade process is the way that it is (not that I would want the marine industry to go with the whole PMA/STC as it seems to severely limit the good too). ;-)
And I don't know that Robert is 100% correct on new boat owners...but certainly owners that overestimate their skill level or understanding of things electrical in a marine environment (or hire the cheapest guy/nephew/whatever to do work for them).
Glad you are trying to make boats safer one at a time. The owner of the boat with the bilge pump probably doesn't know how lucky he is to have you working on the solution for him/her.
-Mike
ThisRatSailed
My bet is that 'Boss New' is fully aware of the challenges you are facing and that's why he hired you. He needed someone who could go with the flow while installing a new bilge pump. :-)
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